{"id":68,"date":"2016-01-07T13:44:15","date_gmt":"2016-01-07T13:44:15","guid":{"rendered":"http:\/\/deutschebekleidungswerke.com\/mainwp\/?page_id=68"},"modified":"2016-06-08T11:07:53","modified_gmt":"2016-06-08T10:07:53","slug":"factory-profile","status":"publish","type":"page","link":"https:\/\/deutschebekleidungswerke.com\/mainwp\/index.php\/factory-profile\/","title":{"rendered":"Factory profile"},"content":{"rendered":"

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Click here for download the \u00a0company profile\u00a0<\/strong><\/a><\/h3>\n

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DEUTSCHEBEKLEIDUNGS WERKE<\/strong><\/h1>\n

Street 6 Long Hau Industrial Zone , Long An District<\/strong><\/h1>\n

Introduction :<\/strong><\/h2>\n

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During September 2014 , the Royal Spirit Group , established Deutsche Bekleidungswerke Limited and purchased a 5000 square metre corner plot at Long Hau Industrial Zone , which is to the south of Ho ChiMinh city near the Port , and is 24 minutes from Sunshine city in the new town area of District 7 and isonly 10-15 mins from the new commercial complexes being built in Nhabe.<\/strong><\/h4>\n

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The Mission:<\/strong><\/h2>\n

Deutsche Bekleidungs Werke Limited otherwise known as \u201c DBW \u201c is the latest jewel in the Royal SpiritGroup\u2019s manufacturing crown.<\/strong><\/p>\n

In order to keep abreast of the latest high fashion trends to cater for \u201c high quality, low minimumquantity , speed to market \u201c orders, the group designed a multi- level factory that would specialise inniche areas of all major apparel categories from \u201c Woven and Cut and Sew Knits to Sweater knits from 7-18 gg \u201c<\/strong><\/p>\n

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In keeping with the Group\u2019s visions of sustainability and worker\u2019s well-being ,the new state-of- the-art factory , which is scheduled to open in May 2016 has been engineered to attain international platinumstatus under both the US LEED and the Vietnamese Lotus Platinum accreditation systems .<\/strong><\/p>\n

It will be the first double platinum internationally accredited factory in Vietnam and it will feature some of the most technologically advanced machinery and industrial system processes from Germany , Italy and Japan,that give both precision performance as well as some of the highest operational energy savings in the industry !<\/strong><\/p>\n

Moreover its facilities were designed to meet the latest standards for sustainability and eco friendliness, boasting both a solar roof as well as a green roof for insulation and vegetable production that is irrigated by re-cycled grey water connected to a European water saving system in bathrooms and washareas.<\/strong><\/p>\n

The LED lit interior, maintained at a constant 750 lux is air-conditioned and equipped with speciallymanufactured ergonomic chairs making this a factory that cares not only about the product that leavesthe facilities but also about the people that craft them.<\/strong><\/p>\n

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The Factory :<\/strong><\/h2>\n

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The Factory , which is 5 storeys high covering 18,000 square metres is divided into 3 parts :-<\/strong><\/p>\n

a) Sampling and offices on the 4 th and fifth floors , to ensure a symbiotic<\/strong><\/p>\n

b) Sweaters &amp; Sweater Laundry on the 3rd floor<\/strong><\/p>\n

c) Woven production floors on the 1st &amp;2nd floors , with cutting and warehousing on the Ground floor .<\/strong><\/p>\n

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The Development Teams:<\/strong><\/h2>\n

The development team is a fully integrated unit , supported by industrial engineering teams and a CAD team equipped with the latest Gerber and Assyst software , to ensure the most cost efficient production.<\/strong><\/p>\n

When in full production towards the end of 2016 it will consist of approx 60-70 direct sampling personnel to ensure timely delivery of samples to the highest quality standards .<\/strong><\/p>\n

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The Sweater Teams :<\/strong><\/h2>\n

With 66 Stoll machines planned in 2016 throughout all gauges and over 100 linking personnel using Complett linking machines , the highest standards of quality and complexity of designs are envisaged.<\/strong><\/p>\n

The state of the art rainwater washing system combined with the Italian Mentasti washers , dryers and steam tables , will ensure a product not previously seen in Vietnam.<\/strong><\/p>\n

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The Woven Teams :<\/strong><\/h2>\n

With 36 woven sewing lines planned all of which are equipped with the latest Durkopp , Pfaff and Busche machines , we are able to cope with all complexities encountered in the high end fashionsegment.<\/strong><\/p>\n

Our pressing machines are from Veit and our automatic cutting machine is from Bullmer , ensuring a precision garment from the blade to the carton. relationship within the sampling and merchandising development groups<\/strong><\/p>\n

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The Personnel:<\/strong><\/h2>\n

In order to ensure that the complex is an industry leader , we have transferred industrial experts in all fields to , lead and train our local personnel . Our diverse cultural staff hail from Sri Lanka , Italy , Hong Kong , Egypt , Germany and Malta . These team leaders will train hand picked staff from universities in Vietnam and some of the best technical minds locally available .<\/strong><\/p>\n

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Compliance :<\/strong><\/h2>\n

We have 10 lines under various stages of training , so that from day 1 ( May 2nd 2016 ) we are able to go into production however as the new building will only be handed over June 1 st , we can only apply from that date<\/strong><\/p>\n

We have now started the compliance preparation for :- SA8000 , BSCI and Betterwork (ILO) . We hope to achieve certification in July \/Aug 2016<\/strong><\/p>\n

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What are we going to produce?<\/strong><\/h2>\n

We are geared up to be totally flexible in our production , by the use of the latest industrial configurations and LEAN systems the factory will be able to deal with the ever changing and diverse needs of our customer\u2019s markets .<\/strong><\/p>\n

We understand the markets and will adapt accordingly , whether it be bulk high quality garments or \u201cspeed to market \u201c orders .<\/strong><\/p>\n

We realise that not all orders can be in the thousands and thus we have developed a strategy to cope with small orders. We think out of the box , and realise the need for a manufacturer to understand the needs of its buyers.<\/strong><\/p>\n

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Special Technology:<\/strong><\/h2>\n

Always ready to embrace technological advances in our industry , with the support of Framis Italia , we have established a \u201c No So \u201c , that produces highly technical sports wear to innovative and cutting edge High fashion wovens and denims<\/strong><\/p>\n

Whether you want to accessorise a garment with partial welding or you wish a fully welded garment, our experienced engineers will work with your development teams to achieve some of the most unique looks imaginable.<\/strong><\/p>\n

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Where are we ?<\/strong><\/h2>\n

We have again chosen Ho Chi Minh as our operational base . Centred in the Long Hau Industrial Zone , which is a 70 minute drive from the international airport , or 45 minutes from District 1 .<\/strong><\/p>\n

There are presently 4 hotels with 25 minutes of our facility in the up and coming District 7 . They are<\/strong><\/p>\n

The IBIS South , The Crystal Palace , The Capri Suites by Fraser and the Tajma Sago Resort .<\/strong><\/p>\n

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Our factory is located some 45 minutes from the CBD of Ho Chi Minh and 70 minutes<\/strong><\/p>\n

Our Contacts ?<\/strong><\/h4>\n

For further information please do not hesitate to contact us at :-<\/strong><\/h4>\n

Management@royalspirit.com.vn<\/strong><\/h4>\n

Deutsche Bekleidungswerke Limited<\/strong><\/h4>\n

Street 6 Long Hau industrial Zone<\/strong><\/h4>\n

Long an Province<\/strong><\/h4>\n

Tel : ++84 (0) 837800020<\/strong><\/h4>\n

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